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Pintle-Controlled Solid Rocket Motor

CFDRC has designed, built and tested a controllable-thrust solid rocket motor that demonstrates the ability of a SRM to modulate its thrust in response to external demands. In an ordinary solid system, the motor thrust is completely determined by the geometry inherent in the geometric configuration of the burning grain. With a pintle system, a software controller moves an axial pintle into and out of the nozzle throat to change the nozzle throat area and thus the motor pressure and thrust. The primary application for this technology is in tactical missile propulsion such as the DARPA Netfires or DoD Common Missile program.

The CFDRC motor was a 6-inch diameter heavy wall system capable of producing a range of thrust of approximately 150 to 750 pounds thrust. The motor uses ten pounds of cartridge-loaded propellant, which for these tests was a 1.1 class, min-smoke formulation that is a current production Army SRM propellant.

The motor was fired in both a fixed mode and a closed-loop active control mode based on motor pressure.

A comparison of the two traces provides a striking rationale for the benefits of this technology. The inherently progressive trace shown in red was converted to a boost/sustain/reboost trace simply through the use of software and active motor controls. The plume pictures are from what are effectively maximum and minimum thrust points during the firing.

The successful test program validates a software product created by CFDRC to support the design and analysis of pintle controlled solid systems. CFDRC is ready to support all phases of this technology throughout the industry.

 
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